Beer can chemistry
Posted by Jon on Wed 13 Jan 2010Categories: Food , RSC in the media | [28] Comments
UPDATE: now with readers’ photos of Party Seven!
Beer has been a vital part of society for almost all of civilised history. 4000 years ago the Sumerians were brewing in honour of their gods; in medieval Europe beer represented something clean to drink when the purity of water was questionable; nowadays it’s used more as a social lubricant. And which discipline of natural philosophy
is responsible for this nectar of culture, health and prosperity?
Well of course I wouldn’t be writing about it if it weren’t chemistry. But therein lies the problem – who these days cracks open a can and thinks to themselves “thank goodness for the clever research chemist who invented a vinyl co-polymer/C-enamel coating for tin cans”? But chemists are the ones behind all these advances in canning technologies and the art of zymurgy (“chemistry of brewing and distilling”, dontcha know).
As we put out the call for surviving cans of “Party Seven”, a septa-pintal vessel taken to parties in the 60s and 70s containing (allegedly) decidedly ungourmet beer, I thought I’d look into the chemistry of beer cans – and would you believe it, the beer can’s 75th birthday is later this month. See the bottom of the post for more details on our Party Seven quest.
On 24 January 1935 a revolutionary product from a relatively small brewery hit the shelves in Richmond, Virginia. Krueger Finest Beer came from the Gottfried Krueger Brewing Company in Newark, New Jersey, and was the first beer to be sold in cans. Far enough away from their home turf that rejection of the cans wouldn’t hit their profits, Richmond became the birthplace of a new beer storage phenomenon, as while the other breweries watched from a distance the public literally lapped up the new canned beer.
Canning had of course been around for a while before 1935, but two major problems had hampered progress of canned beer: pressure and corrosion. The welded seams which held cans shut couldn’t stand the pressure required for beer at the time (80lbs/sq in), but more troubling was the drink’s tendency to react with the tinplate of cans at the time.
The pressure problem was solved with better welding techniques, but it took until 1933 for American Can to come up with a process to protect cans from their contents. Vinylite, the polymer also used to make vinyl records, was applied to the inside of the cans and protected them from corrosion. Another year’s research led them to a “dual coat process” involving enamel and Vinylite, which they called “Keglined”, and this was the coating used in Krueger’s groundbreaking first cans of beer.

Krueger's first canned beers: Finest Beer and Cream Ale
So that’s the cans themselves, but what about the beer inside them? Brewing itself is perhaps the earliest successful example of biotechnology, but the bit of chemistry/physics I’d like to focus on is the problem of giving beer a creamy head as it’s poured out of the can. Enter the widget.
After mediocre success with a syringe-kinda-thing known as an initiator, Guinness (of Guinness fame) were keen to bring that draught smoothness to cans. Two revered names in brewing, Tony Carey and Sammy Hildebrand, are on the patent that suggested a “sudden gas discharge from an internal compartment” to inject a bit of life into the beer as it was opened.

The widget in a Guinness can
This was initially from a compartment attached to the can itself, but was a bit tough to manufacture so this was left alone for a while. A few years later the widget, a hollow plastic sphere about an inch across with a little hole in it, was developed.
Guinness hasn’t as much CO2 dissolved in it as some beers, so when it’s poured from the can (as opposed to from a tap) it seems a bit lifeless. The widget is filled with nitrogen and held in the can while it’s filled with beer, and as the can is sealed off they add a shot of liquid nitrogen. As this evaporates it pressurises the can and further pressurises the nitrogen in the widget.
When the can is opened, the pressure drops and the nitrogen shoots out of the hole in the widget, agitating the beer and bringing the carbon dioxide out of solution – giving you a nice creamy beer. Magic, maybe. Chemistry? Definitely.
There’s two of the many ways that chemistry has improved our enjoyment of the good stuff since the 30s. If you’d like to know or share any more info about the science of beer, let me know in the comments!
And now to the nub of the matter: Party Seven. If you have a can of Party Seven, reasonably well-preserved, please do send us a photo – or if you don’t mind relinquishing it, arrange to send it to us! Contact Brian on emsleyb AT rsc DOT org with your photos or submissions.
We may, of course, take it unto ourselves to put the preservative chemistry to the test with the RSC press office’s vast array of “complex scientific experiments”, developed in the pub. It seems to me that there’s only one way to prove this 75-year-old technology…
Your Party Seven photos
Andy Barkley sent in this photo of his thirsty friends holding with pride a Party Seven. “Sorry, can’t supply a real can, but here’s a photo from a trip to the Isle of Man. I went there in 1974 with the pictured guys. We were 6th formers doing our A levels in a very troubled Northern Ireland,” Andy told us.
Neil from Shrewsbury sent this in – it’s a commemorative can from the 1980s in very good nick. See Neil’s comment for more info.
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Thu 14 Jan 2010 at 14:02
You may also like to explain the science behind the latest Guinness idea. That is the export version (in cans)that is activated by what appears to be some kind of ultrasound device.
Thu 14 Jan 2010 at 14:39
Mike: some Googling has led me to the Guinness Surger, a device that looks fancy but doesn’t seem to have great reviews.
http://www.pocket-lint.com/review/1442/Guinness-Surger-drinks-device-pint
Not available in the UK any more apparently.
From what I can tell, you stand a pint glass full of Guinness on the Surger’s baseplate, and press a button. This makes the baseplate vibrate at ultrasonic frequencies, which encourages dissolved carbon dioxide and nitrogen to bubble out of solution and create the head. Not sure why you need to add water to the base though. Is there anyone out there who can explain this a bit better than I can?
Interesting video of the Surger in action:
Thu 14 Jan 2010 at 15:52
Unfortunately I haven’t a Party Seven but was involved in their manufacture. In the 60′s Party sevens were made in Northampton at the Phipps/Northampton Brewing Company site. That combined brewery (owned by Watneys) is long gone and was replaced by the Carlsberg Brewery. Don’t forget the “7′s” little brother the Party Four which was made on the Mortlake Brewery site in Richmond on Thames.That bottling/canning store closed in the early 70′s and production of both 7′s and 4′s moved to the “new” state of the art bottling/canning store in Isleworth Middlesex. That production site is long gone too and is now a housing estate!
Party 4 and 7 bitters were joined by Carlsberg 4 as well and all products were extremely successful throughout the 70′s.
From a technical point of view arguably the two interesting facts are that Watneys were the first to fully seam the lid onto the can. Until then the can had been seamed at both ends, the can fillegromit – not a satisfactory method so the fully seaming system was innovative and technically quite clever. Also the beer was aseptically filled, quite unlike smaller can production (currently still used) where cans were filled with beer then pasteurised after seaming.
Two corrections on the discussion on Radio 4 this morning.Chemical beer? Oh dear of course not. It was a normally brewed beerd through a hole in the lid and the hole plugged with a rubber called Starlight bitter and the demise of party cans was not the introduction of aluminium cans – which was partly true in the case of small cans but probabaly because of the introduction of PET bottles.
I don’t know if this is apocryphal but was the story that went around at the time that large cans were introduced because Metal Box had lines set up to make cans for packaging potatoes. They wanted to increase their production and so approached the breweries. Hence the odd size (7pints?) that was the size of can they had.
Finally Kruegers were the first but don’t forget little Felinfoel brewery in South Wales which ran them a close second.Why Felinfoel? Because it was a suburb of Llanelli, the biggest tinplate manufacturing area in the UK at the time.
Fri 15 Jan 2010 at 06:37
Hi
The purpose of the water could be to couple the ultrasonic vibration from the base plate to the can more effectively.
Fri 15 Jan 2010 at 17:01
Hi Jon
Heard about your celebration of 75 years for the Beverage Can, for us this is equally interesting as we have put a collection of historic pictures together to publicise this landmark event of 75 yrs.
Ball have been making Beverage cans almost from the beginning. Hence why we still get excited about them. Currently we have about 25% plus share of the world. We enjoy circa on third of the UK market which is 8.5 billion cans per year, about 140 perhead per year.
If you would like a copy of the pictures and media release or to know any facts relating to beverage cans, including why water needs to be in the base of the Guinness surger unit (transmits the sonic pulse)then we will be happy to help.
Regards
Norman Lett
Sat 16 Jan 2010 at 06:19
Are you sure the “magic” you refer to is Chemistry? From the descripton given I would consider it to be Physics! Incidentally IndCoop (Independant Coopers Romford Brewery) developed a UHT brewed product (Loosley referred to as beer)called Long Life at about the same time as the Party 7 for its own canned product. Both products fell (in my opinion) far short in flavour of real beer and was a precursor of todays draught Keg beer. After the novelty of portability wore off the party 7 became somewhat of a joke at parties where one was require to “bring a bottle” since it was invariably left unopened and was taken on to the next venue, I remember 1 can making several journeys. In the 1970s BOC even marketed a devgice to pressurise and dispense the product called a “Sparklets beer tap” which although it worked quite well didn’t make the product any more drinkable.
Sat 16 Jan 2010 at 17:06
Interesting piece! I may have to tweet your link! Cheers from the East Taunton Beer Can Museum.
Sat 16 Jan 2010 at 21:23
I have actually seen this device in action almost a year ago in a bar in the United States. It seemed to be much faster than the video makes it look. I chatted with the bartender about the need for water on the base. He claimed that if you didn’t put the water there, the glass would rattle and the head wouldn’t form as nicely. Its a cute idea, but I don’t see it as a feasible way to release the dissolved gases outside of bars and restaurants.
Tue 19 Jan 2010 at 11:06
Interested in following this blog and the comments. Jon please contact me at the Institute of Brewing & Distilling and we can provide a lot of information for you. The dynamics of pressurised cans are all related to the gas laws and Daltons law of partial pressures.The Brewery History Society will also be able to provide some useful information and we can connect you with them.The first beer can used in the UK was at Felinfoel brewery on Wales – which used a can but with a crown cork http://www.felinfoel-brewery.com/history4.html
Regards
Tue 19 Jan 2010 at 13:27
Try this guy who has a vast collection of brands, packaging and advertising:
service@robertopiecollection.com
http://www.robertopiecollection.com
Wed 20 Jan 2010 at 13:50
My father, who worked for Metal Box, was involved in the development of Party 7 cans and I can remember him bringing home various trials, and different methods of dispensing the contents. One of these was for Guinness which used the Sparklets tap mentioned above, but with nitrogen gas canisters and a special adaptor to achieve the required head.
As teenager I used to use the cans for ginger beer, which was bottled with a high sugar and yeast content and still actively fermenting. The carefully designed rubber bungs with a slit allolowed release of excess pressure before the cans blew up.
The first beer sold in the cans was Ansells in 1959 and a commemorative can was produced in 1980 which I have a copy (photos attached)
[EDIT by Jon: I've added these photos to the "reader photos" section at the end of the post. Thanks Neil!]
Sat 23 Jan 2010 at 07:07
My memory of Party Sevens from the seventies was that they did not fit in the fridge so unless they were stored in the garden shed they were warm and used to hit the ceiling when opened, so you’d be in trouble when your parents got home. At the end of the party there was about a third still in the can probably full of cigarette ends. There was also the Party Four which was more realistuic for young teenagers at the time.
I remember the Brewers of Party Sevens were the subject of a joke in the seventies, it went;
‘the human body is an excellent device for converting real ale to Watneys’
Sat 23 Jan 2010 at 11:39
A veru simple experiment is cutting de upper of can, with the end of scissors draw a circle inside the wall of the can, put a solution of CuS04 in the can, some days latter if you take the can it is broken for the circle tha you draw with the scissors because that part reacct with Cu SO4 and transform in FeSO4. You have take off the polymer.
Sat 23 Jan 2010 at 12:42
An excellent, but short, account of beer cans in Wales is given in “Tinopolis, Aspects of Llanelli’s Tinplate Trade” edited by John Edwards. An article by Peter Donaldson outlines the cooperation between St David Tinplate works, the can manufactures Metal Box Company and the Felinfoel and the Buckleys Breweries. The first cans (often called the Brasso can due to their similar shape) was sealed with Crown Cork; later replaced by the “flat top” can, and then by the current “flip top” can.
Sat 23 Jan 2010 at 22:34
As with most things the beer can story is a whole lot more complicated than the one painted here. I do not know the whole of it but there is a great deal more than you report. For good reasons connected with the way alcoholic beverage sales are/were regulated market sprang up in the US. Exactly when a small UK market developed for ship’s stores I do not know but the first beer cans in the UK were developed from cone-topped metal polish tins and were closed with a Crown cork which could be opened with a conventional bottle-opener. I cannot be sure but have a vague memory that at least some of the cans may have been given an internal wax coating The last line making such cans was closed around 1954 or 1955 when the flat-top beer can replaced it. This can was made made in the same way as the processed food, it could be made much more cheaply. A high prportion of food cans were already provided with product resistant internal lacquers, which is where the the chemistry came in, an epicote lacquer – 2092 was the code if memory serves – was probably used for beer, a product much less aggressive than, for exmple, acid fruits. If there were problems of flavour change they must have been vanishingly rare.
The side-seams at the time were not welded but soldered (98 Pb/2 Sn). There was a pressure problem because the filled cans were pasteurised at around 150 degrees F (breweries resisted metricisation) but the trouble was not at the seam but at the end which distorted -’peaked’was the term . The answer was to alter the contour of the can end.
To say more would further tax memory and be boring beyond belief
Sun 24 Jan 2010 at 12:39
When I worked for International Paint at Silvertown, it was practice for a member of the Packaging Lab to go to the nearest pub and buy enough beer to fill all the test cans. After a suitable storage time these cans were opened and a selected taste panel would try them to check if any were spoiled. This tasting session was every week and may still be going on to this day.
Sun 24 Jan 2010 at 20:32
Hi
I have an unopened Party Seven. It has been lurking in my study for over 25 years and I have never felt the urge to open it.
Colin
Mon 25 Jan 2010 at 09:46
A contemporary of mine in Oxford (Tim Winstanley, a metallurgist) carried out his part II thesis on the double-lacquered seams of party-sevens in 1980-81 if memory serves. I well recall going to parties and being asked to carry party-sevens home (empty sadly).
His thesis might provide some interesting data
Paul
Fri 12 Feb 2010 at 17:14
A brief account of a very early beer can (1935) is found in an excellent book on the history of LLanelli. An article by Peter Donaldson on “Tinplate and the Canning of Beer” is found in “Tinopolis” edited by John Edwards. The original Felinfoel can was often called the Brasso can due to its similar shape. Initially sealed with a Crown Cork, it was later replaced by a “flat top” opened by punching two holes in the lid by a specially provided tool, and eventaully by the “flip top” which is now in general use.
Wed 10 Mar 2010 at 09:48
Some questions concerning first party can. Neil Scott mentioned that the first beer sold in a party can was Ansells in 1959 (it is written on his commemorative can). Other sources, e.g. http://www.madeinbirmingham.org say that the first large seven pint can -Ansells Caskette Draught Beer- was launched in Dec. 1960. Who is right? Or was it a test run between 1959 and 1969?
Further it is written on the commemorative can that Robin Scott was the inventor of the “party seven”. Was he an employee of Metal Box? Is a photo of the first party seven somewhere available?
Herbert
Sat 13 Mar 2010 at 18:05
Sorry, the complete link is http://www.madeinbirmingham.org/ansells.htm
Wed 24 Mar 2010 at 20:01
Thanks for the link to the MADE IN BIRMINGHAM website.
Notice how little information we have about this major company, a sad reflection on the lack of interest in Birmingham industry!
If anyone has any information on any Birmingham company, especially brewers please contact us.
Best wishes
JP
Thu 15 Apr 2010 at 13:54
Hi there. I have an original Sparklets Beer Tap (mentioned above) for sale. If you’re interested contact me – it’s in full packaging with all bits/instructions intact and I can supply photos. It even has three original CO2 canisters included! Perfect for the retro beer drinker!
Fri 16 Apr 2010 at 20:52
Thank you all for your interesting and detailed comments, specially about the cans. Learned a lot about the history of the cans!! I am a collector of 9-2/3 fl oz beercans. Unfortunally I don’t have any of these Felinfoel cans. I am very interested in one of them!! If you visit my website http://www.rons275mlbeercans.nl you can see lots of other fine half pint beer cans.
Ron Heber,
Netherlands
Sun 18 Apr 2010 at 20:29
P.S.
Does anyone have some information about a (beer)-can manufacturer called “Reads” or “Reids”? I do have a lot of cans in my collection with this mark on the cans: It looks like a “R” captured in a circle.
The seam is welded like a zipper. I asked several people about this can-company but nobody seems to know anything about it.
Can anyone help me with some information please?
Thanks a lot,
Ron Heber
http://www.rons275mlbeercans.nl
Netherlands
Tue 20 Apr 2010 at 17:20
hi can anyone help me i am despertly trying to find a can of party seven im trying to find it for my grandad he was talking about it the other day and i would love to see his face when i give him a can i am willing to pay good for it thank you
vickie. b
Tue 7 Sep 2010 at 15:31
Is the widget magic chemistry or physics? another chicken and egg puzzle. it seems we need to talk this over beer.
Thu 3 Feb 2011 at 17:56
Hi I have collected British beercans for the past 35 years. I currently have over 6,800 different cans including the Felinfoel Pale ale can mentioned earlier. I am currently compiling a definitive list of every British beercan ever produced so would really be interested in photos or information on any older British cans especially those produced between 1936 and 1975. I am also interested in buying any older cans eg the Ansells 21 year anniversary can.
http://www.dailymail.co.uk/news/article-1332023/Banker-Nick-West-spends-35-years-filling-home-6-788-beer-cans.html
Kind regards,
Nick